SOLAR CABLES
Solar cables are a crucial component of photovoltaic (PV) systems as they connect solar panels to inverters and other system parts. Using the suitable cable type not only improves system productivity but also decreases fire hazard and energy loss.
Solar cables have several features that make them ideal for use in solar energy systems. When choosing the cables for a solar installation, it is crucial to understand features to ensure proper operation and longevity.
1. Product standards
2PFG 2642/11.17, Tü2PFG 2642/11.17 Or EN50618 standard.
2. Product Characteristics And Scope Of Application
The connection between solar cell modules
The connection between the battery and inverter and inverter
The connection between the battery array and the controller or DC junction box
Outdoor installation under different climatic conditions
Adapts to dry or humid indoor working environments
Long service life
High cost performance
3. Product parameters
Rated voltage:
AC:U0/U:0.6/1KV
DC: 1.5KV,1.8KV(conductor to conductor, ungrounded system, non load line)
(If the cable is used in a DC system, the rated voltage between the two conductors shall not exceed 1.5 Times the effective value of the rated voltage U of the cable. In a single-phase grounded DC system, this value should be multiplied by a factor of 0.5.)"
Temperature range:
Ambient temperature:-40ºC-90ºC
Maximum operating temperature of conductor:125ºC
Maximum operating ambient temperature of cable:90ºC
Allowable short circuit temperature 250 ºC within 5S
Bending radius. The minimum bending radius is 6 times the cable diameter.
Service life ≥ 25 years
PRODUCT MODEL
Model |
Name |
Application condition |
PV/LH-F |
Aluminum alloy core solar photovoltaic cable |
AA:0.6/1KV
DC:below 1.8KV |
AAPV1-F |
PV1500V-DC |
CURRENT CARRYING CAPACITY
Installation method |
Nominal section
mm² |
Single core cable exposed to the air |
Single core cable laid on the surface |
single core cable which surface connected |
1.5 |
24 |
23 |
19 |
2.5 |
32 |
32 |
26 |
4 |
43 |
41 |
35 |
6 |
55 |
53 |
45 |
10 |
77 |
73 |
62 |
16 |
104 |
99 |
85 |
25 |
139 |
132 |
112 |
35 |
172 |
164 |
139 |
50 |
225 |
214 |
182 |
70 |
261 |
248 |
211 |
95 |
336 |
319 |
272 |
120 |
407 |
387 |
330 |
150 |
462 |
439 |
374 |
185 |
514 |
488 |
416 |
240 |
616 |
585 |
499 |
PRODUCT SPECIFICATIONS AND IMPORTANT TECHNICAL PARAMETERS
Section mm² |
Insulation thickness
(mm) |
Approxima outside diameter
(mm) |
Reference weight(kg/km) |
Maximum resistance at 20 ºC
(Ω/km) |
1.5 |
0.7 |
4.5 |
27 |
19.9 |
2.5 |
0.7 |
5.0 |
34 |
11.9 |
4 |
0.7 |
6.0 |
42 |
7.45 |
6 |
0.7 |
6.2 |
52 |
4.96 |
10 |
0.8 |
8.3 |
87 |
2.98 |
16 |
0.8 |
9.4 |
112 |
1.86 |
25 |
1.0 |
11.7 |
172 |
1.19 |
35 |
1.0 |
13.6 |
220 |
0.827 |
50 |
1.2 |
16.0 |
310 |
0.579 |
70 |
1.2 |
18.1 |
413 |
0.413 |
95 |
1.4 |
20.4 |
542 |
0.331 |
120 |
1.4 |
22.3 |
644 |
0.248 |
150 |
1.6 |
25.5 |
730 |
0.199 |
185 |
1.6 |
28.0 |
895 |
0.156 |
240 |
1.8 |
31.7 |
1015 |
0.124 |
TEMPERATURE DEVIATION CONVERSION FACTOR
Ambient temperature(ºC) |
Below 60 |
70.0 |
80 |
90 |
100 |
110 |
Conversion factor |
1.00 |
0.91 |
0.82 |
0.71 |
0.58 |
0.41 |
DURABILITY AND MATERIAL QUALITY
Solar cables are manufactured from high-conductivity copper or aluminum, reducing resistances. Cables have thick insulating layers that protect them from UV rays, rain, and extreme temperatures. The thick insulation creates a strong and sturdy structure that can resist wear and tear for long durations, making it perfect for outdoor solar installations.
TEMPERATURE RESISTANCE AND SAFETY
The ability of a solar cable to resist heat is one of its key characteristics. Solar systems operate continuously, which can cause the cables to get very hot. Premium-grade solar cables are built to work in extremely hot temperatures without catching fire or melting the insulation. A decreased risk of short circuits and fires results from this resilience in extreme weather.
WATERPROOF AND WEATHERPROOF FEATURES
Water and weather-resistant solar cables ensure reliable functioning, especially in locations with severe wetness or seasonal fluctuations. The cable keeps moisture out using tight seals and premium insulation, keeping the electrical conductors dry and functional in any weather.
FLEXIBILITY AND EASE OF INSTALLATION
Flexibility makes solar cables simple to install, especially in places with limited space or complicated designs. A quality solar cable retains flexibility, making it simple to route around barriers or tight corners. These cables are often lighter, which makes carrying and installation easier. Furthermore, solar cables are available in different lengths to match installation needs and minimize the requirement for extra spooling or cutting.
UV RESISTANCE
UV resistance is essential in preserving cable integrity since solar cables work outside. Premium solar cables use insulation substances that block ultraviolet radiation to assure reliable long-term performance. Solar cables degrade quickly without UV protection in regions where sunlight is abundant. UV-protected insulation keeps the insulation from cracking or becoming brittle. It ensures that the cables maintain their electrical safety and connectivity properties over time.



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